Pipe Plugs are essential tools used to seal or block the flow in a pipeline for repair, test, or inspection purposes.
In order to fully understand the difference between an inflatable pipe plug and a mechanical pipe plug, refer to our previously written article: Inflatable VS Mechanical Pipe Plugs
Key Factors to Consider When Choosing a Pipe Plug
While the detailed comparison in the previously mentioned article may suggest which model is the best, it is important to consider and analyze all the aspects of the application before making the final decision.
Pipe Diameter
In case your project includes multiple pipe diameters and/or large sized pipelines, the inflatable pipe plugs are the best solution. Otherwise, for small pipes. mechanical pipe plugs can be considered.
Back Pressure
Inflatable Pipe Plugs are usually recommended for High Pressure application as their friction force is higher which makes them stronger against the back pressure comparing to the mechanical pipe plugs.
Duration of Use
Inflatable Pipe Plugs are typically used as temporary solutions. That’s why you may find resources that suggest mechanical pipe plugs for long-term applications. However, PlugCo made it possible for the inflatable pipe plugs to be used for the long-term applications as well. This is thanks to its Smart Pressure Control System (SPCS) which maintains continuous pressure control and automatic inflation/deflation.
Ease of Installation
Installation and removal processes are significantly faster and easier with inflatable pipe plugs compared to the mechanical pipe plugs, which require manual adjustments for proper alignment.
Cost Consideration
While the mechanical pipe plugs are usually cheaper than the inflatable pipe plug, the lifespan of the two models must be considered while deciding which one to use. In fact, the durability of Inflatable Pipe Plugs and their multi-size compatibility can offer a better long-term value.
PlugCo: a Pipe Plugs Manufacturer
PlugCo is one of the leading manufacturers of pipe plugs, offering a wide product range, including multi-size Inflatable Pipe Plugs, Single Size Pipe Plugs, High Pressure Pipe Plugs, Gas and Oil Pipe Plugs… Thank to this, PlugCo succeeded to reach more than 70 countries worldwide, so far.
In addition, PlugCo publishes instructional videos to answer the frequently asked questions. As an example, you can watch the video comparing the multi-size against the single size plugs at the following link: Multiple Pipe Plug VS. Single Size Plug